The 10 Largest HIMOINSA Installations – Power Generators
Do you know how large the maximum guaranteed power of an installation built on the basis of power generators can be?
The answer is simple: practically limitless!
Thanks to generator synchronization technology, on the basis of the HIMOINSA generators we offer, it is possible to build power sources that are almost unlimited in terms of capacity and scale.
Our Clients are often surprised that so many massive installations based on generator power are operating in Poland, Europe, and worldwide.
Some of them serve as backup power, while others operate in continuous mode. Many supply critical infrastructure, such as:
- mines
- airports
- hospitals
- data centers
- industrial plants
- agricultural farms
- and many other facilities
In this short and specific article, we will present the 10 largest installations and investments realized on the basis of HIMOINSA power generators.
This is a POWERful argument to choose our company as a partner in the realization of demanding and responsible power projects.
Regardless of whether the generators are powered by diesel, natural gas, or biogas – our experience, modern technologies, and proven solutions allow for the construction of reliable power stations based on generator sets.
HIMOINSA A YANMAR COMPANY and APEX Agregaty Prądotwórcze present:
The 10 largest installations realized and built on HIMOINSA power generators
INSTALLATION NO. 1
50 [MW] - Ikitelli City Hospital – Istanbul, Turkey
Installed power: 62.5 MVA (25 x 2,500 kVA)
Location: Istanbul (Turkey)
Client: Rönesans Holding and the Turkish Ministry of Health
Distributor: Yanmar Turkey
Generator model: 25 x HIMOINSA HTW-2295 T5 (Open Skid)
50 MW backup power for Ikitelli City Hospital
Istanbul is Turkey's largest city and one of Europe's largest metropolitan areas – with a population of over 15 million. Such a large concentration of people poses immense challenges for the healthcare system. In response to these needs, the Turkish Ministry of Health implemented a project for a new medical complex: the Ikitelli City Integrated Health Campus.
This is the third-largest public-private partnership (PPP) health investment in Turkey. The complex includes a main hospital, eight specialized hospital units, administrative and technical buildings, three helipads, and a trigeneration power plant, which also uses HIMOINSA generators. The total area of the complex exceeds 1 million m², and it can receive up to 60,000 patients and guests daily. It employs over 9,500 people.
Due to the seismic activity of the region, the facility is equipped with over 2,000 seismic isolators, making it the largest building in the world protected in this way.
Goal of the investment
To build a 50 MW emergency power plant for the needs of the hospital complex. The generators must feature instantaneous response to grid failures and the ability to operate both independently and synchronously – for any length of time, covering 100% of the demand.
The hospital is powered by two independent energy connections. In the event of the first one failing, the second is activated. If both fail, the HIMOINSA generators are started, taking over the entire load of the facility.
Applied solution
25 industrial HIMOINSA HTW-2295 T5 (open skid) generators, equipped with:
- engines with high mechanical resistance,
- enlarged cooling system (radiator),
- independent transformers,
- external fuel tanks providing high operational autonomy.
The generators are located in special rooms – two or three in each. The entire system operates in full synchronization with the power grid, ready to take over the power supply at any moment.
INSTALLATION NO. 2
25 [MW] HIMOINSA power plant for Cassaque pumping station – Angola
Location: Cassaque, Angola
Installed power: 25 MW
Number of generators: 18 (9 x HMW-1785 T5 and 9 x HMW-2200 T5, in 40’ containers)
Client: Ministry of Energy and Water of Angola
Project goal: Powering the Cassaque pumping station, which supplies water to the city of Zango IV
Modern HIMOINSA power plant in Angola
The Ministry of Energy and Water of Angola (MINEA) entrusted HIMOINSA with the construction of a modern 25 MW power plant in the town of Cassaque. The installation aims to provide power to the pumping station, which plays a key role in supplying the city of Zango IV with drinking water. The station is responsible for up to 60% of the treated water delivered to the country's capital, Luanda.
The project is based on "Plug & Play" technology, developed by HIMOINSA engineers. Thanks to this, the system can be expanded, relocated, and installed in other parts of the country if needed. This is a huge advantage in the context of the development of Angola's energy infrastructure.
Goal of the investment
To design, build, and commission a power plant with a guaranteed capacity of 25 MW, which will power the Cassaque pumping station. The system was designed to deliver 20 MW of continuous power to the grid, at a voltage of 15,000 V and a frequency of 50 Hz. Main tasks of the system:
- ensuring continuity of energy supply,
- improving the quality of water supplied to residents,
- the ability to expand and flexibly manage power in the future.
Applied technical solutions
Installed power generators:
- 9 units of HIMOINSA HMW-1785 T5,
- 9 units of HIMOINSA HMW-2200 T5,
all installed in 40-foot containers measuring 12192 x 2438 x 2896 mm.
Transformers:
- 9 transformers of 1600 kVA and 9 transformers of 2000 kVA,
- transformation ratio 15/0.4 kV / 50 Hz,
- cooling with biodegradable liquid,
- temperature and pressure detection systems.
Medium voltage (MV) center:
- two containers for grouping 18 transformer outputs,
- measurement, protection, and synchronization functions (with the load or with the grid).
Auxiliary services:
- 400 kVA transformer (15/0.4 kV / 50 Hz),
- 400 kVA generator as backup power,
- ATS switchgear for automatic power switching.
Fuel storage system:
- 11 external, double-insulated tanks with a capacity of 50 m³,
- 9 designed to receive fuel, 2 to supply the generators.
Control room and management:
- control room equipped with IT systems for managing generators, energy export, and fuel,
- full control over the 20 MW thermal power of the plant.
Administrative and social complex:
- a separate unit for administrative handling and employee support,
- strategically located within the power plant.
Lighting:
- 10 lighting towers on the outskirts of the facility (single lamps),
- 10 towers with double lamps inside the complex – steel structures.
Strengthening local competencies
HIMOINSA also provided a training program for local technicians, passing on knowledge in the field of operation, maintenance, and supervision of the installation. Thanks to this, it is possible to maintain high operational standards and become independent from external service.
INSTALLATION NO. 3
24 [MW] of backup power for Gaziantep City Hospital – Turkey
Location: Gaziantep, Şahinbey district, Turkey
Installed power: 24 MW
Installed generators:
- 12 x HIMOINSA HTW-2295 – Hospital Technical Center (TSB)
- 2 x HIMOINSA HTW-1030 – Regional Health Coordination Center (ISM)
Investor: Turkish Ministry of Health
Sector: healthcare – the hospital serves 45,000 patients daily, employs 6,000 staff
Reliable power for a critical hospital
The City Hospital in Gaziantep is one of the most important regional health care projects in Turkey. The center, with a built-up area of over 638,000 m², has 1,875 beds and provides medical care to the residents of Gaziantep and surrounding regions. During the construction of the facility, the region was hit by a tragic earthquake with a magnitude of 7.7, which delayed the opening of the hospital by six months, but also highlighted the importance of the investment and its reliability.
Project goal
HIMOINSA's goal was to ensure power continuity for the hospital infrastructure, even in the most extreme conditions. This required creating a comprehensive, flexible, and highly resilient backup power system, ready to:
- fully start up within 10 seconds,
- deliver 100% power within the next 20 seconds,
- operate in synchronization, with full redundancy in case of individual unit failure,
- stably handle sensitive medical equipment.
Additionally, the generators were installed inside the hospital buildings, which simplified their integration and maintenance and eliminated the need for external containers.
Special system configuration
The synchronization system for the set of 12 x HTW-2295 operates at the medium voltage level (0.4 kV / 34.5 kV) and was built based on PLC and HMI technologies. Its functions are:
- synchronization of generators with the load or the grid,
- automatic control of generator operation,
- fuel management,
- communication with the hospital's SCADA system via Modbus TCP-IP.
For the two HTW-1030 generators, a separate synchronization system was installed in low voltage (400V), operating on similar principles.
Applied technical solutions
Elements of the HIMOINSA system:
- Radiators adapted to operate in ambient temperatures up to +50°C
- Synchronization and control cabinets
- Fuel system:
- 4 main underground tanks of 40 m³ each (for HTW-2295)
- 1 elevated main tank of 11 m³ (for HTW-1030)
- 15 daily fuel tanks of 1 m³ each
- insulated fuel pipelines
- Industrial grade noise silencers
- Sound-absorbing cassettes on air inlets and outlets
- Seismic isolators
- Mechanical installations
Unique challenges – seismic risk and acoustic protection
Noise attenuation was one of the key aspects of this project. Advanced silencers and sound-absorbing cassettes were applied at the air inlets and outlets, which reduced the sound level to a minimum – the sound of the generators is practically inaudible outside the technical rooms.
Seismic isolators were designed to ensure the continuity of operation of the power system even during an earthquake. HIMOINSA generators are able to absorb vibrations, maintaining stability and functionality during seismic shocks – which is essential in a location with high geological risk like Gaziantep.
50°C radiators were used instead of the standard 40°C+ due to the specific climate of the region. Their size required them to be transported separately and installed directly on-site.
Thanks to HIMOINSA's advanced design, the Hospital in Gaziantep can operate reliably even in crisis situations. This solution confirms the company's ability to implement projects of strategic importance for health care – wherever uninterrupted power supply is a priority.
INSTALLATION NO. 4
24 [MW] of backup power for Alibaba Group data center – China
Location: GDS Shanghai Waigaoqiao, China – Alibaba Group Data Center (Phase II)
Power required: 22 MW
Installed power: 24 MW (12 x 2000 kW)
Installed generators: 12 x HIMOINSA HMW-2555 T5
Generator dimensions: 6420 x 2175 x 3657 mm (L x W x H)
Special configuration: Remote cooling system – heat exchanger, rooftop radiator, alternator with anti-condensation protection
HIMOINSA Distributor: Shanghai EPG Machinery & Electricity Co., Ltd
Backup power for the largest e-commerce giant in Asia
The Alibaba Group data center – the largest e-commerce entity in the Asia-Pacific region – needed 22 MW of backup power as part of its second phase of expansion. The goal of the project was to guarantee the continuity of databases supporting sales platforms and to prevent data or functionality loss.
After analyzing the requirements, HIMOINSA delivered 12 HMW-2555 T5 generators with a total capacity of 24 MW. 11 units operate in standby mode, while the twelfth generator provides redundant security.
Each generator provides 2785 kVA of standby power.
Project goal
The biggest challenge was the effective installation of the cooling system. The room designated for the generators had no ventilation, so it was decided to use remote cooling, with vertical radiators placed on the roof of the building.
Applied technical solution
In order to ensure effective cooling, HIMOINSA implemented a dual-circulation system:
- First circuit: engine integrated with a heat exchanger, which allows increasing the distance between the engine and the radiator.
- Second circuit: cools the water from the heat exchanger and directs it to a remote radiator on the roof – far away from the generator room on the first floor.
Technical specification
HIMOINSA generators were equipped with:
- Heat exchanger
- Remote rooftop radiator
- Alternator with anti-condensation protection
- Fuel cooler – maintaining the fuel temperature at room level, which ensures optimal engine performance
- Steel silencer -35 dB(A) – ensuring a high level of soundproofing, adapted for installation in a residential area
Additionally, the HIMOINSA CEA7 controller was used, which manages the operation of the generators and switching between grid power and backup power. The system works automatically in the event of a power grid failure.
Why HIMOINSA?
"The end customer was very impressed with the compact design and performance of the generators. They believe that HIMOINSA products perfectly fit into such demanding data center projects. We always choose HIMOINSA for our data center projects with full confidence."
– Alick Wan, General Manager of Shanghai EPG Machinery & Electricity Co., Ltd
This project confirms that HIMOINSA is a reliable partner in the data center sector, where the priority is power continuity, data protection, and full automation. The solution for Alibaba Group combines compact design, efficiency, and a high level of operational security – making it a benchmark implementation in the Asian market.
INSTALLATION NO. 5
20 [MW] of power for the capacity market – Midlands, UK
Location: Midlands, UK
Installed power: 20 MW (10 x 2000 kW)
Installed generators: 10 x HIMOINSA HMW-2200 T5 in 40’ containers (12192 x 2438 x 2896 mm)
HIMOINSA Distributor: Ocktcom Limited
Application: Grid power during peak hours – up to 400 hours per year
Stabilization of the energy grid in the British capacity market
In the UK, certain regions – particularly the Midlands – experience rapid spikes in energy consumption during peak hours. Demand changes depending on the season, day of the week, and hour. To prevent overloads and ensure continuity of energy supply, the British transmission system operator (National Grid) develops the so-called Capacity Market.
As part of this mechanism, HIMOINSA – in cooperation with distributor Ocktcom Limited – delivered 10 power generators that work in parallel with the grid and supply it with 20 MW of power for 1–2 hours a day, maximum 400 hours a year.
Project goal
The goal was to design and launch an installation that would:
- deliver 20 MW of power in less than 30 seconds from the occurrence of demand,
- operate in an urban area, in conditions of limited space and required low noise emissions,
- meet strict environmental and acoustic standards (max. 79 dBA from a distance of 1 meter).
Eco-friendly approach to STOR and the capacity market
HIMOINSA and Ocktcom opted for low-emission technologies with the possibility of converting to gas supply in the future. Modern 16V4000G63 engines were used, which exceed current emission standards and are adapted to work in the STOR (Short Term Operating Reserve) model.
"We offer the cleanest solution within our reach – and we encourage other manufacturers to adopt an equally responsible approach" – Clive Dix, HIMOINSA Power Solutions UK.
Technical solutions
Soundproofing and structural systems:
- Horizontal cooling system – lower noise without increasing the size of the generator.
- Sound silencers and frequency-regulated fans.
- 40’ containers with 100 mm rock wool insulation (145 kg/m³).
- Floors soundproofed with polyurethane foam.
- Ventilation with two electric fans.
- Fuel cooler increasing engine efficiency.
- Noise limited to 78 dBA from 1 meter – below the required limits.
Anti-corrosion protection:
- C5-M protective coating was applied, adapted to the humid climate and heavy rainfall in the UK.
Control and synchronization:
- Comap InteliGen systems for parallel operation.
- Fast Frequency Response to power demand.
- Readiness to take full load in a controlled and safe manner.
Environmental responsibility and future plan
James Beck, Managing Director of Ocktcom Ltd., comments:
"Choosing HIMOINSA as a partner was obvious – it is a manufacturer that listens, delivers solutions compatible with capacity market and STOR requirements, and at the same time focuses on low emissions and low noise levels. We also plan to convert some installations to dual-fuel (diesel + gas) to further reduce emissions."
This approach not only increases compliance with future regulations, but also strengthens HIMOINSA's position as a provider of responsible, sustainable energy solutions.
INSTALLATION NO. 6
18 [MW] of gas power for the energy market – West Midlands, UK
Location: West Midlands, UK
Installed power: 18 MW (9 x 1930 kW) – Continuous Power (COP)
Installed generators: 9 x HIMOINSA HGM-2370 T5 NG
Enclosure type: Containers with acoustic insulation
HIMOINSA Distributor: Ocktcom Limited
Operation time: up to 2,500 hours per year
Stable and eco-friendly gas power in central England
The West Midlands region in central-western England, inhabited by nearly 3 million people, is an important economic, medical, and financial center of the UK. The dynamic development of this area has made the growing demand for electricity a real challenge.
In response to these needs, HIMOINSA, together with its local partner, Ocktcom Limited, designed and delivered an installation consisting of 9 gas power generators operating in parallel with the grid. The system delivers 18 MW of power in a stable and predictable manner, with a maximum operating time of up to 2,500 hours per year.
Project goal
The goal of the investment was to:
- ensure a stable power supply for the public energy grid,
- compensate for demand increases and fluctuations associated with the production from renewable energy sources,
- fast response – 100% power available within a few minutes,
- minimize the impact of the installation on the environment and residential surroundings.
Because the power plant is located close to a built-up area, the priority was to limit noise emissions and ensure compliance with environmental standards (MCPD).
Sustainable technology and low emissions
As part of the project, HIMOINSA gas generators were used, equipped with:
- gas engines with a capacity of 1930 kW,
- low NOx emissions – 250 mg/Nm³ at full load,
- minimal emissions of particulate matter, CO₂, and SOx,
- high mechanical resistance.
This makes them significantly more environmentally friendly compared to conventional diesel generators.
Efficiency and safety
Acoustic insulation:
- Containers designed for noise reduction down to a level of 65 dBA from 1 meter,
- A dual exhaust silencer system was applied, which does not negatively impact engine performance.
Control and management:
- Generators equipped with control units featuring integrated PLC,
- Full synchronization and remote management from the end-user level,
- Automatic power transfer to the grid ensuring continuity of supply.
Cooling system:
- Controlled by a frequency converter,
- Optimizes energy consumption and adapts cooling operation to the real working conditions of the generator.
Safety:
- Smoke and gas sensors,
- ATEX emergency ventilation in containers – guaranteeing safe discharge of gases and air in every situation.
"Thanks to the cooperation with Ocktcom, we achieved a noise emission level that has probably never been achieved before in any similar project. Our results even exceed the requirements of the MCPD directive"
– Manuel Aguilera, Gas Product Manager at HIMOINSA
The West Midlands project shows that eco-friendly gas power can be efficient, quiet, and safe all at the same time – even in densely populated areas. HIMOINSA thereby confirms its position as a provider of advanced energy solutions meeting the highest European and British standards.
INSTALLATION NO. 7
17 [MW] of backup power for Malatya Airport – Turkey
Location: Malatya Erhaç Airport, 34 km from the city of Malatya, Turkey
Power demand: 5 x 2500 kVA generators (medium voltage 6.3 kV) + 23 low voltage 400V generators
Total installed power: 17 MW
Main units: 5 x HIMOINSA HTW-2555 T5 + 23 LV units
HIMOINSA Distributor: Yanmar Turkey
Comprehensive backup power for critical infrastructure
Malatya Airport, operating since 1941, serves both civilian and military functions. As part of a modern expansion, HIMOINSA – in cooperation with Yanmar Turkey – delivered a comprehensive backup power system, designed to meet the highest standards of reliability and resilience required in the aviation sector.
The system incorporates redundancy, synchronization, and scalability, ensuring the safety of operation of all airport systems even in power failure conditions.
Goals and assumptions of the project
- Providing emergency power supply for the entire expanded infrastructure of the airport
- Integration of 5 x 2500 kVA medium voltage generators as the main power source
- 23 x 400V generators as local backup systems in various parts of the facility
- Ability to operate for:
- 20 days at 100% load,
- 28 days at 75%,
- 41 days at 50%,
- Redundancy, synchronization, and flexibility in emergency scenarios
Fuel system – operational independence
- 10 main tanks, each with a capacity of 125 m³ (total 1,250 m³)
- 5 day tanks of 5 m³ each (total 25 m³)
- Fuel filtration and purification system ("fuel polishing") to maintain fuel quality over the long term
- Ability to store fuel with chemical safeguards against degradation
MV and LV synchronization – power stability
HIMOINSA synchronization systems include:
Low Voltage (400 V)
- Synchronization and switching modules
- Communication with the central control system
- Parallel start, load optimization, and the ability to disconnect units without interrupting system operation
Medium Voltage (6.3 kV)
- Advanced control logic and digital synchronization panels
- Reverse synchronization with the grid
- Switching circuits, voltage regulators, protection transformers
- Protection against overloads, imbalance, and grid disturbances
Mechanics and environmental adaptation
HIMOINSA executed the complete auxiliary installation, including:
- Ventilation and thermal insulation system for exhaust layouts
- Spring-loaded seismic isolators adapted to a region prone to earthquakes
- Installation of fuel, energy, and signal lines
- Covers and technical components installed on site
Additionally, tropical radiators with a capacity of 50°C were used, which prevent power loss at high ambient temperatures.
Configuration of HIMOINSA units
Medium voltage (main source):
- 5 x HTW-2555 T5 (6.3 kV) – to power critical infrastructure
Low voltage (local power and redundancy):
This is a full, multi-level structure ensuring reliability, flexibility, and the ability to perform service without interrupting the operation of the entire system.
HIMOINSA added value – "tailor-made" solutions
In a sector where many generators become similar in terms of technical parameters, HIMOINSA stands out for its ability to create integrated, comprehensive solutions, perfectly tailored to the requirements of a given client.
"As a turnkey solution provider, we offer not only generators but also full engineering support and design flexibility – this is our advantage and the key to building lasting relationships with clients."
INSTALLATION NO. 8
12 [MW] of HIMOINSA spinning reserve for the Eureka mine – Zimbabwe
Location: Guruve District, Zimbabwe
Installed power: 12 MW (12 x HYW-1275 T5 with YANMAR engines, 20’ containers)
Additional components:
- 2 x 8 MVA / 400–33 kV transformers
- 1 x 33 kV substation (40’ container)
- SCADA system with DSE8660 and control room
- Fuel management: 570 m³ fuel farm, fuel consumption management system
- LV and HV cabling
Special configuration: Spinning reserve system to provide immediate power in the event of a grid failure
Client: Dallaglio Investments (Delta Gold Zimbabwe)
Power reliable as a rock – even in unstable grid conditions
The Eureka mine, managed by Delta Gold Zimbabwe, is one of the largest mines in the country. Despite a connection to the national grid (ZESA), the investor needed additional protection in case of power outages – even minutes-long disturbances can lead to hours of downtime and significant financial losses.
HIMOINSA Southern Africa, after presenting a detailed technical concept, was chosen as the provider of a comprehensive turnkey energy solution.
Project goal
- Providing uninterrupted power to critical technological processes in the mine
- Instantaneous reaction in case of grid failure – HIMOINSA generators take over full load
- A system operating in spinning reserve mode: generators run in parallel with the grid, ready to immediately take over power
HIMOINSA Solution: Spinning reserve + SCADA
The HIMOINSA system operates in a continuous low-load mode, supporting the grid and reacting automatically in the event of a failure. The advanced SCADA system:
- communicates with the grid and HIMOINSA generators,
- disconnects non-critical loads at the moment of failure,
- redirects full power to critical systems,
- starts up further generators during longer failures, ensuring full power for production,
- upon grid return, automatically switches generators back to low load mode (spinning reserve).
Safety: SCADA and additional protections eliminate the risk of "back-feed" – meaning the flow of power to the grid in an uncontrolled manner, which protects people, equipment, and the plant.
Transformation and power system
- The 33 kV substation connects the grid with transformers and HIMOINSA generators
- The design envisions spare connection bays for the future – allowing expansion alongside the growing demand of the mine
- SCADA enables full automation and monitoring of grid and generator parameters
Fuel and efficiency
- 570 m³ fuel farm
- Day tanks ensure continuous fuel feeding
- The fuel consumption management system ensures optimal generator operation efficiency, even during demand spikes (peak load, step-load)
- Generators operate at the best point of fuel consumption characteristics
Education and handover of operation to local employees
As part of the project, HIMOINSA:
- will train local employees of the mine in the operation of the power system,
- will enable a full takeover of operations or their execution in cooperation with HIMOINSA service.
"Thanks to HIMOINSA we can be sure that our production will not be halted due to a lack of power – even during the biggest turbulences in the national grid."
— James Beare, Managing Director, Delta Gold Zimbabwe
"We are glad that we can support Delta Gold in achieving their long-term goals – by providing a flexible and efficient solution, ready for the future development of the mine."
— Matthew Bell, Business Development Director, HIMOINSA Southern Africa
This advanced HIMOINSA implementation shows that even in difficult infrastructural conditions, it is possible to provide reliable, safe, and efficient power – crucial for the uninterrupted operation of strategic industrial plants.
INSTALLATION NO. 9
8 [MW] of HIMOINSA power for LNG and helium plant – South Africa
Location: Virginia, Free State province, South Africa
Installed power: 8 MW (Prime Power)
Installed generators:
- 4 x HRYW1275 (Yanmar engines)
- 4 x HRMW1270 (MTU engines)
- 1 x HRFW200 (Iveco engine)
Auxiliary infrastructure: - 2 x 33,000 liter fuel tanks
- 2 x 400V/11kV transformers + grounding transformer
- Containerized control room
- LV and HV cabling
- HIMOINSA technical team present on site at all times
Temporary power for Africa's only helium production plant
The company Renergen, through its subsidiary Tetra4, launched the first installation in Sub-Saharan Africa for the production of liquid helium and LNG. The plant located in Virginia (South Africa) is the first onshore LNG installation in the country and one of only eight facilities in the world capable of exporting liquid helium.
Helium is a key component for, among others:
- the semiconductor and fiber optics industry,
- magnetic resonance imaging (MRI),
- the space industry – as the only approved pressure carrier for rocket fuel.
The gas extraction and liquefaction process requires an enormous amount of energy. During the plant's construction, there was no connection to the Eskom grid, so it was necessary to provide a temporary power source of 8 MW.
Project goal
- Providing independent 8 MW Prime Power for the LNG and helium plant
- Fast execution – commissioning the installation in just 3 weeks
- Ability to bill only for actual energy consumed
- Guaranteeing fuel efficiency and compliance with high HSE requirements
HIMOINSA Southern Africa Solution
Execution time:
HIMOINSA won the tender for an 8-month rental contract and completed commissioning in just 3 weeks from site preparation. Thanks to a fleet of units available locally, installation went quickly and without delays.
Technical installation:
- 8 synchronized generators with Yanmar, MTU, and Iveco engines
- Fuel tanks and pipeline installation
- 11kV transformer and control systems
- Operation in full HSE regime – 3 HIMOINSA technicians present on site 24/7 on a rotary shift basis
- 200 kVA unit to provide power during construction
Resistance to loads:
The system was designed to handle large step-loads related to compressor operation, without interrupting the production process.
Efficiency and predictable costs
Billing model:
HIMOINSA proposed a two-tier tariff model:
- Fixed fee for installed capacity (covering fixed costs),
- Variable operational costs – only for actual generated kWh.
Thanks to this, Renergen could start the installation earlier without having to bear full energy costs before production began.
Fuel efficiency:
HIMOINSA generators with efficiency at the "best-in-class" level. The company provided additional cost guarantees – with financial penalties for exceeding fuel consumption thresholds.
HIMOINSA Support and Flexibility
"The HIMOINSA team provided us with reliable support from day one up to project completion. They were fully responsive to our changing needs and helped us maintain the schedule for customers."
— Nick Mitchell, COO, Renergen
"It is a huge satisfaction to be able to support the first liquid helium plant in Africa. We provided a temporary, flexible, and quality power solution. Congratulations to the Renergen team for smooth execution."
— Matthew Bell, Development Director, HIMOINSA Southern Africa
This project shows how HIMOINSA temporary power can ensure stability, cost control, and reliability – even in the case of demanding large-scale industrial installations.
INSTALLATION NO. 10
8 [MW] HIMOINSA supports the construction of the largest suspension bridge on the Danube – Romania
Location: Braila – Smardan, Romania
Application: Construction of a suspension bridge over the Danube
Installed power: Over 8 MW
Units delivered: 15 HIMOINSA power generators
HIMOINSA Distributor: ALL Generating, Romania
Power for strategic road infrastructure
As part of one of the largest infrastructure investments in Central and Eastern Europe, HIMOINSA delivered 15 power generators that provided over 8 MW of power for the needs of building the largest suspension bridge over the Danube. The facility connects Braila and Tulcea counties, forming part of the Buzau–Constanta highway, which is scheduled for completion in 2030. The highway will connect northern Muntenia with southern Moldavia.
A new quality of communication in the region
The construction of the bridge began in 2018. The crossing, which is over 2 km long, will significantly improve the daily life of residents in the region, who were previously forced to use a ferry – often waiting in queues for hours, including in harsh winter conditions.
The new bridge features:
- two 7-meter roadways,
- a total of four traffic lanes,
- sidewalks,
- bicycle paths and service lanes,
- a dehumidification system preventing structure corrosion.
Application of HIMOINSA generators
HIMOINSA generators were used in various phases of the investment to power:
- dewatering pumps (at pillars and anchorages),
- welding equipment used to join elements of the steel structure,
- auxiliary equipment used in construction processes.
Phase I – dewatering and foundations:
- 1 MW containerized generator to power pumps at the first anchorage
- 3 generators with a total capacity of 1.5 MW for the second anchorage
- Both structures with a diameter of 40 m and a depth of 23 m
- Efficiency and reliability of generators were crucial during dewatering of areas with intense water flow
Phase II – welding and assembly:
- HFW 600 T5 generators mounted on four-axle low-speed trailers
- Delivered almost 4 MW of power
- Operated min. 20 hours a day for over 3 months
Technical and environmental solutions
Environmental protection:
- Generators were equipped with large capacity tanks to limit refueling frequency
- Thanks to this, the risk of Danube contamination was minimized
- Special frame construction allows containing potential leaks inside the housing
Remote management and synchronization:
- Each generator was equipped with a controller capable of GSM monitoring and geolocation
- The control system enables parallel synchronization if required by the stage of works
- A switchboard connected to the generators manages power for welding equipment
"The end client appreciated the compactness of our generators and the possibility of extending operating time without the need for refueling. Additionally, the quality and response of the equipment, the competence of the HIMOINSA team, and the technical support of the distributor were highlighted."
— Catalin Stanciulescu, General Manager, ALL Generating Romania
This project shows that HIMOINSA is not only a generator supplier but a strategic partner in the realization of key infrastructure investments. Thanks to advanced technologies, an eco-friendly approach, and flexible support, HIMOINSA once again confirmed its role as a leader in delivering power for projects of national and international importance.